This course aims to provide students with a comprehensive understanding of primary technologies used in metal production and processing. It is designed to expose students to the fundamental scientific principles and industrial practices involved in metalwork, from raw material processing to finished products. The course emphasizes the development of both theoretical knowledge and practical skills through lectures and laboratory sessions. By the end of this course, students will be equipped to contribute effectively to the metallurgy and metalworking industries.
Primary Technologies (GAGEBAN-ELOGYTEC-1)
Basic data
Instructors
Course objectives
Course content
Lectures
The lectures of the course covers a wide range of topics essential for understanding the primary technologies in metalworking. It begins with the basics of ore preparation and the operation of blast furnaces, followed by modern steelmaking processes using LD converters and electric arc furnaces. The course also delves into the fundamentals of crystallization, the basics of rolling, and various forging techniques including open-die and closed-die forging. Additional topics include pipe manufacturing, aluminum metallurgy, and insights gained through an industrial visit.
Labs
Within the framework of the laboratories, a key emphasis is placed on the study of casting technologies, including ingot casting, continuous casting, and other casting processes. Students master the fundamental methods of plastic deformation, dealing in detail with the hot and cold rolling of wide strips, as well as forging technologies. The practical training includes the design of forged preforms, as well as the performance of forging simulations and workshop practices.
Acquired competences
Knowledge
Students will gain a deep understanding of various metallurgical processes, including iron and steel production, casting, rolling, and forging techniques. They will also learn about the physical properties of metals and how they can be manipulated through different manufacturing processes.
Skills
Skills developed include the ability to design and simulate metallurgical processes, analyze industrial equipment operations, and perform critical metallurgical operations. Students will also develop proficiency in interpreting and conducting laboratory experiments and safety protocols.
Attitude
The course encourages a rigorous analytical attitude, attention to detail, and a strong emphasis on safety and environmental considerations in industrial settings. It promotes a responsible approach towards resource management and quality control in metalworking processes.
Autonomy and responsibilities
Students will be expected to undertake independent projects and simulations, demonstrate problem-solving skills, and develop the ability to work autonomously while adhering to professional standards and ethical practices.
Additional professional competences
Graduates of this course will be well-prepared to engage with the latest technologies in metallurgy and metalworking. They will have the competence to oversee complex production processes, implement innovations in metal treatment and processing, and contribute to improvements in product quality and manufacturing efficiency. The hands-on experience and technical knowledge gained will enable them to effectively manage and optimize industrial operations in the metal production sector.
Requirements, evaluation and grading
Mid-term study requirements
Attendance at laboratory sessions is mandatory. Completion and on-time submission of one laboratory report is required. Valid (accepted) report. Successfully passing one midterm exam with a minimum score of 50%.
Exam requirements
1 succesful oral exam
Generative AI usage
Use of GAI tools is not permitted for solving assignments. This means GAI tools cannot be used to complete formative or summative assessments, and using GAI constitutes academic misconduct. The use of AI tools for spelling and grammar checking does not fall under this prohibition.
Study aids, laboratory background
Uploaded presentations on TEAMS
Readings
Compulsory readings
Lecture notes, presentations
Recommended readings
Richard J. Fruehan, The Making, Shaping and Treating of Steel, Vol. 2: Steelmaking and Refining Volume