Primary Technologies (GAGEBAN-ELOGYTEC-1)

Basic data
Name and type of the study programme
Mechanical Engineering, undergraduate program
Curriculum
2025
Classes / consultation hours
2 + 0 + 2 (L+S+Labs)
Credits
3 credits
Theory – Practice
Theory: 50%, Practice: 50%
Recommended semester
Semester 3
Study mode
full-time
Prerequisites
Evaluation type
Colloquium
Course category
Compulsory
Language
English
Instructors
Responsible instructor
Kis Dávid István
Responsible department
Innovatív Járművek és Anyagok Tanszék
Instructor(s)
- nincs
Checked by
Dr. Líska János
Course objectives

This course aims to provide students with a comprehensive understanding of primary technologies used in metal production and processing. It is designed to expose students to the fundamental scientific principles and industrial practices involved in metalwork, from raw material processing to finished products. The course emphasizes the development of both theoretical knowledge and practical skills through lectures and laboratory sessions. By the end of this course, students will be equipped to contribute effectively to the metallurgy and metalworking industries.

Course content
Lectures

The lectures of the course covers a wide range of topics essential for understanding the primary technologies in metalworking. It begins with the basics of ore preparation and the operation of blast furnaces, followed by modern steelmaking processes using LD converters and electric arc furnaces. The course also delves into the fundamentals of crystallization, the basics of rolling, and various forging techniques including open-die and closed-die forging. Additional topics include pipe manufacturing, aluminum metallurgy, and insights gained through an industrial visit.

Labs

Within the framework of the laboratories, a key emphasis is placed on the study of casting technologies, including ingot casting, continuous casting, and other casting processes. Students master the fundamental methods of plastic deformation, dealing in detail with the hot and cold rolling of wide strips, as well as forging technologies. The practical training includes the design of forged preforms, as well as the performance of forging simulations and workshop practices.

Acquired competences
Knowledge

Students will gain a deep understanding of various metallurgical processes, including iron and steel production, casting, rolling, and forging techniques. They will also learn about the physical properties of metals and how they can be manipulated through different manufacturing processes.

Skills

Skills developed include the ability to design and simulate metallurgical processes, analyze industrial equipment operations, and perform critical metallurgical operations. Students will also develop proficiency in interpreting and conducting laboratory experiments and safety protocols.

Attitude

The course encourages a rigorous analytical attitude, attention to detail, and a strong emphasis on safety and environmental considerations in industrial settings. It promotes a responsible approach towards resource management and quality control in metalworking processes.

Autonomy and responsibilities

Students will be expected to undertake independent projects and simulations, demonstrate problem-solving skills, and develop the ability to work autonomously while adhering to professional standards and ethical practices.

Additional professional competences

Graduates of this course will be well-prepared to engage with the latest technologies in metallurgy and metalworking. They will have the competence to oversee complex production processes, implement innovations in metal treatment and processing, and contribute to improvements in product quality and manufacturing efficiency. The hands-on experience and technical knowledge gained will enable them to effectively manage and optimize industrial operations in the metal production sector.

Requirements, evaluation and grading
Mid-term study requirements

Attendance at laboratory sessions is mandatory. Completion and on-time submission of one laboratory report is required. Valid (accepted) report. Successfully passing one midterm exam with a minimum score of 50%.

Exam requirements

1 succesful oral exam

Generative AI usage

Use of GAI tools is not permitted for solving assignments. This means GAI tools cannot be used to complete formative or summative assessments, and using GAI constitutes academic misconduct. The use of AI tools for spelling and grammar checking does not fall under this prohibition.

Study aids, laboratory background

Uploaded presentations on TEAMS

Readings
Compulsory readings

Lecture notes, presentations

Recommended readings

Richard J. Fruehan, The Making, Shaping and Treating of Steel, Vol. 2: Steelmaking and Refining Volume