Details - Tematika

Primary Technologies (GAGEBAN-ELOGYTEC-1)

Basic data

Name and type of the study programme

Mechanical Engineering, undergraduate program

Curriculum

2025

Classes / consultation hours

2 + 0 + 2 (L+S+Labs)

Credits

3 credits

Theory – Practice

Theory: 50%, Practice: 50%

Recommended semester

Semester 3

Study mode

full-time

Prerequisites

–

Evaluation type

Colloquium

Course category

Compulsory

Language

English

Instructors

Responsible instructor

Kis Dávid István

Responsible department

Innovatív Járművek és Anyagok Tanszék

Instructor(s)

Borbély Richárd

Checked by

Dr. Líska János

Course objectives

The objective of the course is to provide students with a comprehensive knowledge of the entire vertical process of metallic raw material production, from primary extractive metallurgy to foundry and metal forming blank manufacturing technologies. Students gain an understanding of the theoretical principles, equipment, tooling, and technological calculations for ore processing, pig iron and steelmaking, ladle metallurgy, aluminum metallurgy, casting, rolling, and forging. Furthermore, the course prepares students to understand and apply state-of-the-art automotive sheet materials (AHSS steels) and their specialized forming processes.

Course content

Lectures

The lectures provide a comprehensive overview of primary extractive metallurgical processes, including ore processing, pig iron and steelmaking, ladle metallurgy, and aluminum metallurgy. Students acquire detailed knowledge of expandable and permanent mold casting technologies, as well as the theoretical fundamentals of primary forming. The curriculum thoroughly covers the metal forming theory of rolling and the configuration of hot and cold rolling production lines. Students master the physical principles, tooling, and operating characteristics of forging machinery for open-die and closed-die forging processes. The theoretical part of the course concludes with an overview of the generations, metallurgical characteristics, and hot press forming technologies of advanced high-strength steels (AHSS) used in the automotive industry.

Labs

During laboratory sessions, students practice setting heat and processing parameters for blast furnaces, converters, electric arc furnaces, and continuous casting machines using computer-based e-learning simulations. Rolling tasks include calculations of strain parameters, bite angle, and roll flattening. Practical training also encompasses the design of forged preforms, as well as forging simulations and practical workshop exercises.

Acquired competences

Knowledge

Students will gain a deep understanding of various metallurgical processes, including iron and steel production, casting, rolling, and forging techniques. They will also learn about the physical properties of metals and how they can be manipulated through different manufacturing processes.

Skills

Skills developed include the ability to design and simulate metallurgical processes, analyze industrial equipment operations, and perform critical metallurgical operations. Students will also develop proficiency in interpreting and conducting laboratory experiments and safety protocols.

Attitude

The course encourages a rigorous analytical attitude, attention to detail, and a strong emphasis on safety and environmental considerations in industrial settings. It promotes a responsible approach towards resource management and quality control in metalworking processes.

Autonomy and responsibilities

Students will be expected to undertake independent projects and simulations, demonstrate problem-solving skills, and develop the ability to work autonomously while adhering to professional standards and ethical practices.

Additional professional competences

Graduates of this course will be well-prepared to engage with the latest technologies in metallurgy and metalworking. They will have the competence to oversee complex production processes, implement innovations in metal treatment and processing, and contribute to improvements in product quality and manufacturing efficiency. The hands-on experience and technical knowledge gained will enable them to effectively manage and optimize industrial operations in the metal production sector.

Requirements, evaluation and grading

Mid-term study requirements

Attendance at laboratory sessions is mandatory. Completion and on-time submission of one laboratory report is required. Valid (accepted) report. Successfully passing one midterm exam with a minimum score of 50%.

Exam requirements

1 succesful exam 1 succesful project work

Generative AI usage

Use of GAI tools is permitted in a limited manner (e.g., for literature search support or specific tools). In this case, the course instructor is responsible for defining where and how GAI tools may be used in assignments. The course description must specify in detail how GAI tools may be used during the course.